Rapid Manufacturing

Fraunhofer-Institut für Lasertechnik ILT

Leistungsangebot Rapid Manufacturing

Verfahren

  • Selective Laser Melting (SLM)
  • Pulverbettbasiert
  • Verarbeitung von Serienwerkstoffen
  • Bauteildichte ca. 100 %

Verfahrensentwicklung

  • Erweiterung des verarbeitbaren Werkstoffspektrums
  • Verbesserung der Bauteilqualität
  • Erhöhung der Produktivität
  • Erweiterung der realisierbaren Strukturgrößen
  • Herstellung von Bauteilen mit neuartiger Geometrie (z. B. Hohlstrukturen)

Anwendungsentwicklung

  • Anwendung des SLM für branchen- und kundenspezifische Aufgabenstellungen
  • SLM für die Serienproduktion
  • SLM-gerechte Bauteilgestaltung
  • Integration des SLM in bestehende Prozessketten

Anlagen- und Komponentenentwicklung

  • Sonderanlagen
  • Anlagenmodifikationen
  • Integration von Zusatzkomponenten

Publikationen

Beckemper, S,. Bremus, KE., Gillner, A., Höges, S., Poprawe, R., Wissenbach, K.
Mit Licht Werkstoffe funktionalisieren. Neue Fertigungstechniken ermöglichen künstliche Bauteile nach dem Vorbild der Natur
RWTH Themen 01/2008
52 – 54, 2008

Becker, D.
Additive manufacturing of components out of copper by selective laser melting
4th International Conference on Advanced Research in Virtual and Rapid Prototyping (VR@P)
2009

Becker, D., Meiners, W., Wissenbach, K.
Additive manufacturing of copper alloys by Selective Laser Melting
5th International WLT-Conference Lasers in Manufacturing, LiM 2009, Munich
2009

Buchbinder, D.
So fest wie Druckguss-Teile
Industrieanzeiger 130, Nr. 48
38 – 39, 2008

Buchbinder, D., Meiners, W., Wissenbach, K., Müller-Lohmeier, K., Brandl, E.
Rapid Manufacturing of Aluminium Parts for Serial Production via Selective Laser Melting (SLM)
11th International Conference on Aluminium Alloys (ICAA 11),2008, Aachen
2008

Buchbinder, D., Meiners, W., Wissenbach, K., Müller-Lohmeier, K., Brandl, E., Skrynecki, N.
Rapid Manufacturing of Aluminium Parts for Serial Production via Selective Laser Melting (SLM)
4th International Conference on Rapid Manufacturing, 2009, Loughborough
1 – 12, 2009

Buchbinder, D., Schleifenbaum, H.
Wirtschaftliche Alternative : Neue Perspektiven zum Rapid Manufacturing von Aluminiumbauteilen für die Serienproduktion
Gießerei-Erfahrungsaustausch 53, Nr. 4
18 – 20, 2009

Buchbinder, D., Schleifenbaum, H., Heidrich, S., Meiners, W., Bültmann, J.
High Power Selective Laser Melting (HP SLM) of Aluminum Parts
6th International WLT Conference on Lasers in Manufacturing, LiM 2011, Munich
2011


Facchini, L., Magalini, E., Robotti, P., Molinari, A., Höges, S., Wissenbach, K.
Ductility of a Ti-6Al-4V alloy produced by selective laser melting of prealloyed powders
Rapid Prototyping Journal 16, Nr. 6
450 – 459, 2010

Gasser, A., Meiners, W., Weisheit, A., Willenborg, E., Stollenwerk, J., Wissenbach, K.
Maßgeschneiderte Oberflächen und Bauteile. Tl.1 : Der Einsatz von Laserstrahlung in der Oberflächentechnik und im Rapid Manufacturing
Laser-Technik-Journal 7, Nr. 4
2010

Gasser, A., Meiners, W., Weisheit, A., Willenborg, E., Stollenwerk, J., Wissenbach, K., Olaineck, C.
Maßgeschneiderte Oberflächen und Bauteile. Tl.2 :
Laser Technik Journal 7, Nr. 6
22 – 26, 2010

Gu, D., Hagedorn, YC., Meiners, W., Wissenbach, K., Poprawe, R.
Selective laser melting of in-situ TiC/Ti5Si3 composites with novel reinforcement architecture and elevated performance
Surface and Coatings Technology 205, Nr. 10
2011

Gu, D., Meiners, W., Hagedorn, YC., Wissenbach, K., Poprawe, R.
Bulk-form TiCx/Ti nanocomposites with controlled nanostructure prepared by a new method: Selective laser melting
Journal of Physics D, Applied Physics 43, Nr. 29
2010

Gu, D., Meiners, W., Hagedorn, YC., Wissenbach, K., Poprawe, R.
Structural evolution and formation mechanisms of TiC/Ti nanocomposited prepared by high-energy mechanical alloying
Journal of Physics D, Applied Physics 43, Nr. 13
2010

Gu, D., Meiners, W., Li, C., Shen, Y.
In situ synthesized TiC/Ti5Si3 nanocomposites by high-energy mechanical alloying: Microstructural development and its mechanism
Materials Science and Engineering A, Structural materials, properties, microstructure and processing 527, Nr. 23
6340 – 6345, 2010

Gu, DD., Meiners, W.
Microstructure characteristics and formation mechanisms of in situ WC cemented carbide based hardmetals prepared by selective laser melting
Materials Science and Engineering A, Structural materials, properties, microstructure and processing 527, Nr. 29 – 30
7585 – 7592, 2010

Hagedorn, Y., Dierkes, S.
Generative Fertigung vollkeramischer Gerüste
Digital Dental News
2011

Hagedorn, Y., Meiners, W., Wissenbach, K., Poprawe, R.
Additive Manufacturing of Alumina Zirconia Ceramic Compounds by Selective Laser Melting
12th Conference of the European Ceramic Society (ECerS), 2011, Stockholm
2011

Hagedorn, Y., Wilkes, J., Meiners, W., Wissenbach, K., Poprawe, R.
Additive Manufacturing of Ceramic Parts by Selective Laser Melting
Additive Manufacturing International Conference 2010, Loughborough
2010

Hagedorn, YC., Wilkes, J., Meiners, W., Wissenbach, K., Poprawe, R.
Net shaped high performance oxide ceramic parts by selective laser melting
6th International Conference on Laser Assisted Net Shape Engineering (LANE), 2010, Erlangen
2010

Höges, S.
Entwicklung des Selective Laser Melting zur Verarbeitung bioresorbierbarer medizinischer Werkstoffe
Dissertation, RWTH Aachen University
2010

Höges, S.
Wirtschaftliche Herstellung individueller Implantate
MM - Maschinenmarkt Das IndustrieMagazin 26/2010
20 – 23, 2010

Höges, S., Lindner, M., Fischer, H., Meiners, W., Wissenbach, K.
Manufacturing of bone substitute implants using selective laser melting
4th European Conference of the International Federation for Medical and Biological Engineering (ECIFMBE), 2008, Antwerp
2009

Höges, S., Lindner, M., Meiners, W., Smeets, R.
Bioresorbable Implants Using Selective Laser Melting
21st Solid Freeform Fabrication Symposium (SFF), 2010, Austin
2010

Höges, S., Meiners, W.
SLM von Polylactiden zur Herstellung von resorbierbaren Implantaten
RTejournal - Forum für Rapid Technologie Jun 09, Nr. 6
2009

Jaeger, CR., Koplin, C., Gurr, M., Meiners, W.
Internal stresses and shape distortions in generatively manufactured implants
World Conference on Regenerative Medicine (WRM), 2009, Leipzig
2009

Kelbassa, I., Albus, P., Dietrich, J., Wilkes, J.
Manufacture and repair of aero engine components using laser technology
3rd Pacific International Conference on Applications of Lasers and Optics (PICALO), 2008
2008

Lindner, M., Hoeges, S., Meiners, W., Wissenbach, K., Smeets, R., Telle, R., Poprawe, R., Fischer, H.
Manufacturing of individual biodegradable bone substitute implants using selective laser melting technique
Journal of Biomedical Materials Research Part A 97, Nr. 4
466 -471, 2011

Lott, P., Schleifenbaum, H., Meiners, W., Wissenbach, K., Hinke, C., Bültmann, J.
Design of an Optical system for the In Situ Process Monitoring of Selective Laser Melting (SLM)
6th International WLT Conference on Lasers in Manufacturing, LiM 2011, Munich
2011

Morsbach, C., Höges, S., Meiners, W.
Modeling the selective laser melting of polyactide composite materials
Journal of laser applications : JLA 23, Nr. 1
2011

Poprawe, R., Gillner, A., Hoffmann, HD., Kaierle, S., Loosen, P., Meiners, W., Noll, R., Willenborg, E.
Disk, fiber, rod, slab: New laser concepts open new application perspectives
6th International Conference on Photonics, Devices, and Systems, 2008, Prague
2008

Schleifenbaum, H., Diatlov, A., Hinke, C., Bältmann, J., Voswinckel, H.
Direct photonic production: towards high speed additive manufacturing of individualized goods
Production Engineering
1 – 13, 2011

Schleifenbaum, H., Meiners, W., Wissenbach, K.
Towards rapid manufacturing for series production: An ongoing process report on increasing the build rate of selective laser melting (SLM)
Euro-uRapid 2008: International User's Conference on Rapid Prototyping & Rapid Tooling & Rapid Manufacturing, 2008
2008


Schleifenbaum, H., Meiners, W., Wissenbach, K.
Individualisierte Produktion mittels High Power Selective Laser Melting (SLM)
WT-Online Jun 09
376 – 383, 2009

Schleifenbaum, H., Meiners, W., Wissenbach, K.
Individualized production by means of High Power Selective Laser Melting
42nd CIRP Conference on Manufacturing Systems - Sustainable development of Manufacturing Systems
2009

Schleifenbaum, H., Meiners, W., Wissenbach, K.
Individualisierte Produktion mittels High Power Selective Laser Melting (SLM) : Erhöhung der Effizienz laserbasierter generativer Fertigungsverfahren durch den Einsatz neuer Hochleistungsstrahlquellen
wt Werkstattstechnik online 99, Nr. 6
376 – 383, 2009

Schleifenbaum, H., Meiners, W., Wissenbach, K., Hinke, C.
High Power Selective Laser Melting: A new approach for individualized series production
28th International Congress on Applications of Lasers & Electro-Optics (ICALEO), 2009, Orlando
2009

Schleifenbaum, H., Meiners, W., Wissenbach, K., Hinke, C.
Individualized production by means of high power Selective Laser Melting
CIRP Journal of Manufacturing Science and Technology 2, Nr. 3
161 – 169, 2010

Schleifenbaum, H., Uam, JY., Schuh, G., Hinke, C.
Turbulence in Production Systems - Fluid Dynamics and its Contributions to Production Theory
International Conference on Systems Engineering and Engineering Management 2009, San Francisco
2009

Schleifenbaum, JH., Theis, J., Meiners, W., Wissenbach, K., Diatlov, A., Bültmann, J., Voswinckel, H.
High power selective laser melting (HP SLM) - Upscaling the productivity of additive metal manufacturing towards factor 10
21st Solid Freeform Fabrication Symposium (SFF), 2010, Austin
2010

Schleifenbaum, JH., Uam, JY., Schuh, G., Hinke, C.
How Can Reynolds Help to Improve the Performance of Production Systems? Fluid Dynamics and its Contributions to Production Theory
AIP Conference Proceedings 1247, Nr. 1
443 – 456, 2010

Vogt, F., Flege, C., Hoeges, S., Borinski, M., Schulte, VA., Hoffmann, R., Marx, N., Poprawe, R., Wissenbach, K., Blindt, R.
Development and evaluation of a novel Poly-L-Lactic acid/caprolactone copolymer coronary stent manufactured by selective laser melting
78th European Atherosclerosis Society Congress (EAS), 2010, Hamburg
2010

Voswinckel, H., Schleifenbaum, H., Bambach, M., Hirt, G.
Design for manufacture based on an integrated product process design model
14th International Conference Sheet Metal, SheMet 2011
2011

Wilkes, J., Hagedorn, YC., Ocylok, S., Meiners, W., Wissenbach, K.
Rapid manufacturing of ceramic parts by selective laser melting
34th International Conference on Advanced Ceramics & Composites, 2010, Daytona Beach
2010

Wilkes, JI.
Selektives Laserschmelzen zur generativen Herstellung von Bauteilen aus hochfester Oxidkeramik
Dissertation, RWTH Aachen University
2009

Yves-Christian, H., Jan, W., Wilhelm, M., Konrad, W., Reinhart, P.
Net shaped high performance oxide ceramic parts by selective laser melting
Physics Procedia 5, Part 2
587 – 594, 2010