Aerospace

The aerospace industry is currently experiencing several disruptive developments. These include electric and hybrid propulsion systems for aircraft. In the field of autonomous flight, self-controlled drones are enabling new applications in security technology and logistics. Commercial space travel is accelerating innovation processes that are necessary to produce cheaper satellites, for example.

Current challenges in the aerospace industry

The aviation industry is rising to the challenge of reducing its environmental impact. Companies are looking for more environmentally friendly propulsion systems, sustainable fuels and energy-efficient technologies. In turbine construction, suppliers are developing lighter and more efficient components with new technologies. OEMs, suppliers and research institutes are currently systematically analyzing the potential of hydrogen technologies. In satellite technology, great demands are being placed on laser-based measuring systems, which are used in areas such as communications technology, environmental technology and meteorology.

Solutions from Fraunhofer ILT

Leading turbine manufacturers form R&D partnerships with Fraunhofer ILT, in some cases also through businesses who have located on the Digital Photonic Production research campus in Aachen, which is in the immediate vicinity of the institute. Innovative turbine design, lighter turbine blades and optimized cooling reduce weight and energy consumption. Fraunhofer ILT is also developing laser-assisted repair processes based on laser additive manufacturing. The basic patent for metallic 3D printing developed at the institute forms the basis for today's prototype construction and the production of individualized components in aerospace.

In the field of satellite-based measurement systems for environmental analysis, Fraunhofer ILT offers high-performance, narrow-band laser systems that can be used to detect concentrations of gas components in the atmosphere with high accuracy. The institute has developed its own technology platform for satellite-based laser systems for this purpose. Fraunhofer ILT collaborates  with partners such as the German Aerospace Center DLR, the Airbus Group, TESAT Spacecom and the European Space Agency ESA.

 

Lightweight construction

Additive manufacturing can make many lightweight applications a reality. Aluminum components, for example, can be manufactured in a versatile and flexible manner using laser material deposition (LMD) and can even be repaired and coated.

 

Turbine construction

Turbines can be optimized with laser technologies, an advantage that improves efficiency and service life and reduces costs. The institute focuses on material optimization, surface treatment, process development, welding and drilling.

 

Satellite-based measurement technology

A proprietary technology platform for satellite-based laser systems is insensitive to strong vibration and temperature changes. It reliably determines different weather and environmental data.

Contact person Competencies

Carlo Holly

Contact Press / Media

Univ.-Prof. Carlo Holly

Head of Department Data Science and Measurement Technology

Fraunhofer Institute for Laser Technology ILT
Steinbachstr. 15
52074 Aachen

Phone +49 241 8906-142

Christian Vedder

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Dr. Christian Vedder

Head of Department Surface Technology and Ablation

Fraunhofer Institute for Laser Technology ILT
Steinbachstr. 15
52074 Aachen

Phone +49 241 8906-378

Hans-Dieter Hoffmann

Contact Press / Media

Dipl.-Ing. Hans-Dieter Hoffmann

Head of Department Laser and Optical Systems

Fraunhofer Institute for Laser Technology ILT
Steinbachstr. 15
52074 Aachen

Phone +49 241 8906-206

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Alexander Olowinsky

Contact Press / Media

Dr.-Ing. Alexander Olowinsky

Head of Department Joining and Cutting

Fraunhofer Institute for Laser Technology ILT
Steinbachstr. 15
52074 Aachen

Phone +49 241 8906-491

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Tim Lantzsch

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Dr.-Ing. Tim Lantzsch

Head of Department Laser Powder Bed Fusion

Fraunhofer Institute for Laser Technology ILT
Steinbachstr. 15
52074 Aachen

Phone +49 241 8906-193

Fax +49 241 8906-121

Thomas Schopphoven

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Dr.-Ing. Thomas Schopphoven

Head of department Laser Material Deposition

Fraunhofer Institute for Laser Technology ILT
Steinbachstr. 15
52074 Aachen

Phone +49 241 8906-8107

Current Press Releases

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  • The era of multi-kilowatt lasers has begun

    Press Release / March 26, 2026

    © © Fraunhofer ILT, Aachen, Germany / Ralf Baumgarten.

    Laser technology is breaking into new dimensions: Ultrashort-pulse and continuous-wave lasers with average powers in the multi-kilowatt (kW) range promise to boost efficiency for material processing and pave the way for entirely new fields of applications. At the AKL’26 - International Laser Technology Congress, taking place from April 22 to 24, 2026, in Aachen, several sessions will focus on multi-kW lasers.

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  • Political tailwind for hydrogen reactors from 3D Printers

    Press Release / February 11, 2026

    © Fraunhofer ILT, Aachen, Germany / Andreas Steindl.

    State Secretary Matthias Hauer presents funding approval for the InnoWaerm project at Fraunhofer ILT. The project, funded by the Federal Ministry of Research, Technology and Space (BMFTR) with approximately 1.5 million euros, develops high-temperature-resistant lightweight reactors made from titanium aluminide that can be manufactured using additive manufacturing. They are intended to generate hydrogen directly on board aircraft, agricultural machinery, or heavy-duty vehicles.

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  • More productive with light

    Press Release / January 29, 2026

    © Fraunhofer ILT, Aachen, Germany.

    Industrial manufacturing is under increasing pressure. Sales markets that were considered secure for decades are becoming unstable. Robust supply chains are being threatened. Energy and material costs are rising, markets demand a growing number of variants, and new products must reach production readiness ever faster. In this environment, the laser has established itself as a reliable manufacturing tool. Its physical principles are well understood, and many laser-based processes are mature and proven in industrial use. As a result, the focus of research is clearly shifting. The key question is no longer whether a process can be realized with a laser, but how efficiently, robustly, and economically it can be operated in everyday production.

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